机舱监测报警系统操作手册.pdf

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Kongsberg K-Chief 500 Automation System including Alarm and Monitoring, Auxiliary Control, Power Management, Engine Monitoring, K-Gauge Cargo Control, Bridge Watch Monitoring

Operator Manual

312401/H January 2012© Kongsberg Maritime AS

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Document history

Document number: 312401
Rev. H January 2012 New K-Gauge procedure added: How to zero adjust the pressure
sensor.

The reader

This Operator Manual describes how to use the K-Chief 500 Marine Automation System controls and display facilities. It is intended for system operators. He/she should be experienced in the operation of alarm and monitoring systems and have basic knowledge of personal computers or should have attended a Kongsberg Maritime training course.

Note

The information contained in this document remains the sole property of Kongsberg Maritime AS. No part of this document may be copied or reproduced in any form or by any means, and the information contained within it is not to be communicated to a third party, without the prior written consent of Kongsberg Maritime AS.

Kongsberg Maritime AS endeavours to ensure that all information in this document is correct and fairly stated, but does not accept liability for any errors or omissions.

Warning

The equipment to which this manual applies must only be used for the purpose for which it was designed. Improper use or maintenance may cause damage to the equipment and/or injury to personnel. The user must be familiar with the contents of the appropriate manuals before attempting to operate or work on the equipment.

Kongsberg Maritime disclaims any responsibility for damage or injury caused by improper installation, use or maintenance of the equipment.

Comments

To assist us in making improvements to the product and to this manual, we welcome comments and constructive criticism. e-mail: km.documentation@kongsberg.com

Kongsberg Maritime AS www.kongsberg.com

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Operator Manual

Table of contents

Admon itions .........................................................................................................11
Glossar y................................................................................................................12
Alarm list terms ....................................................................................................14
1 INTR ODUCTION............................................................. 15
1.1 Purpos e .................................................................................................................15
1.2 Safety rules ...........................................................................................................17
2 SYST EM DESCRIPTION .................................................. 18
2.1 System overview ..................................................................................................18
2.2 K-Chie f 500 system diagrams ..............................................................................20
2.3 Design principles..................................................................................................22
2.3.1 System components.................................................................................. 22
2.3.2 Decentralized system architecture ............................................................. 23
2.3.3 Centralized operation ............................................................................... 24
2.4 Alarm system........................................................................................................26
2.4.1 Alarms .................................................................................................... 26
2.5 System functions, Alarm and Monitoring System ...............................................29
2.5.1 Engine exhaust gas temperature monitoring............................................... 29
2.5.2 Trend monitoring ..................................................................................... 29
2.5.3 Fuel performance system (optional) .......................................................... 29
2.5.4 Running hours and counters...................................................................... 30
2.5.5 Tank display ............................................................................................ 31
2.5.6 Engine monitoring ................................................................................... 33
2.6 System functions, Bridge Watch Monitoring System ..........................................39
2.6.1 About the Bridge Watch Monitoring System.............................................. 39
2.6.2 About bridge watch alarms ....................................................................... 39
2.7 System functions, Process Control System ..........................................................40
2.7.1 Stand-by pumps....................................................................................... 40
2.7.2 Valve control .......................................................................................... 41
2.7.3 PID controllers ........................................................................................ 41
2.7.4 Compressor control ................................................................................. 42
2.7.5 Purifier control ........................................................................................ 42
2.7.6 Boiler control .......................................................................................... 42
2.8 System functions, Power Management System....................................................44
2.8.1 Introduction............................................................................................. 44
2.8.2 Generator control functions ..................................................................... 44
2.8.3 Power management functions with shaft generator .................................... 46
3 **UNIT ** DESCRIPTIONS..................................................... 48
3.1 Overvi ew ..............................................................................................................48

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3.2 Operat or Stations and Operator Panels.................................................................50
3.2.1 Operator Station (OS)............................................................................... 50
3.2.2 Midi Operator Station (MOS) ................................................................... 51
3.2.3 Control Room Panel (CRP)....................................................................... 51
3.2.4 Input Panel (INP)..................................................................................... 52
3.2.5 Alarm & Control Panel (ALC).................................................................. 53
3.2.6 Touch Control Panel (TCP)....................................................................... 54
3.3 Watch Calling System ..........................................................................................55
3.3.1 Purpose ................................................................................................... 55
3.3.2 Watch Calling repeat alarm feature............................................................ 55
3.3.3 Watch Bridge Unit (WBU) ....................................................................... 56
3.3.4 Watch Cabin Unit (WCU)......................................................................... 57
3.4 Distrib uted Processing Units ................................................................................60
3.4.1 Main characteristics ................................................................................. 60
3.4.2 Remote Analogue input (RAi-16).............................................................. 60
3.4.3 Remote Analogue input (RAi-10tc)........................................................... 61
3.4.4 Remote Digital Input (RDi-32, RDi-32a)................................................... 62
3.4.5 Remote Analogue Output (RAo-8)............................................................ 63
3.4.6 Remote Digital Output (RDo-16) .............................................................. 63
3.4.7 Remote Input/Output (RIO-C1)................................................................. 64
3.4.8 Remote Input/Output (RIO-C2)................................................................. 65
3.4.9 Generator Protection (RIO-C3) ................................................................. 66
3.4.10 Generator Monitoring and Control (RIO-C4) ............................................. 67
3.4.11 Digital Governor Unit (DGU) ................................................................... 68
3.4.12 Multiple Serial Interface Module (MSI–12) ............................................... 69
3.4.13 Process Segment Starcoupler (PSS)........................................................... 69
3.4.14 Voltage Converter Controller (VCC) ......................................................... 70
3.5 Gatewa ys ..............................................................................................................72
3.5.1 Gateway types ......................................................................................... 72
3.5.2 The System Gateway (SGW) .................................................................... 72
3.5.3 Dual Process Segment Controller (dPSC) ................................................. 73
4 USER INTERFACE........................................................... 75
4.1 Overvi ew ..............................................................................................................75
4.1.1 Operator functions ................................................................................... 75
4.1.2 Alarm and monitoring display................................................................... 75
4.1.3 Process mimics, bar graphs and status displays .......................................... 76
4.1.4 Logging and hard copy ............................................................................ 76
4.1.5 Self-checking and diagnostics................................................................... 76
4.1.6 Access control ........................................................................................ 76
4.2 System images......................................................................................................77
4.2.1 Display layout ......................................................................................... 77
4.2.2 Image types in the main window............................................................... 77

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4.2.3 Process image.......................................................................................... 78
4.2.4 List image ............................................................................................... 78
4.2.5 Trend image ............................................................................................ 79
4.2.6 Monitoring image .................................................................................... 80
4.2.7 System configuration image...................................................................... 80
4.2.8 PDF viewer ............................................................................................ 81
4.2.9 Navigator ................................................................................................ 82
4.2.10 How processes are displayed and controlled .............................................. 83
5 GETT ING STARTED ........................................................ 85
5.1 Operat or stations and panels.................................................................................85
5.2 Using t he Control Room Panel (CRP)..................................................................86
5.2.1 Understanding the CRP ............................................................................ 86
5.2.2 ALARM group buttons and lamp .............................................................. 86
5.2.3 PANEL group lamps ................................................................................ 87
5.2.4 COMMAND group buttons and lamps ...................................................... 87
5.2.5 INPUT group buttons and lamp(s)............................................................. 88
5.2.6 Trackball ................................................................................................ 89
5.2.7 Buzzer..................................................................................................... 89
5.2.8 Temperature sensor .................................................................................. 89
5.3 Using t he Touch Control Panel (TCP)..................................................................90
5.3.1 Understanding the TCP ............................................................................ 90
5.3.2 Alarm Navigator...................................................................................... 90
5.3.3 Graphic Display Navigator ....................................................................... 91
5.4 Using t he Alarm & Control Panel (ALC).............................................................92
5.4.1 Understanding the ALC............................................................................ 92
5.4.2 ALARM group buttons and lamps............................................................. 92
5.4.3 PANEL group lamps ................................................................................ 93
5.4.4 COMMAND group buttons and lamps ...................................................... 93
5.4.5 Background light ..................................................................................... 93
5.4.6 Buzzer..................................................................................................... 94
5.4.7 Temperature sensor .................................................................................. 94
5.5 Using t he Input Panel (INP) .................................................................................95
5.5.1 Understanding the INP ............................................................................. 95
5.5.2 INPUT group buttons and lamp(s)............................................................. 95
5.5.3 Trackball ................................................................................................ 96
5.5.4 Background light ..................................................................................... 97
5.5.5 Temperature sensor .................................................................................. 97
5.6 Using t
he Midi Operator Station ..........................................................................98
5.6.1 Range of use ........................................................................................... 98
5.6.2 Understanding the keyboard ..................................................................... 98
5.6.3 Understanding the display ...................................................................... 100
5.6.4 Menus................................................................................................... 101

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5.7 Using t he Watch Bridge Unit..............................................................................103
5.7.1 Explanation of controls and indicators..................................................... 103
5.7.2 How to adjust illumination for LCD type panels....................................... 104
5.7.3 How to adjust illumination for LED type panels....................................... 105
5.7.4 How to test the panel.............................................................................. 105
5.8 Using t he Watch Cabin Unit...............................................................................106
5.8.1 Explanation of controls and indicators..................................................... 106
5.8.2 How to respond to alarms ....................................................................... 107
5.8.3 How to adjust illumination for LCD type panels....................................... 107
5.8.4 How to adjust illumination for LED type panels....................................... 108
5.8.5 How to test the panel.............................................................................. 108
6 OPER ATIONAL PROCEDURES, ALARM AND
MONI TORING SYSTEM ................................................. 109
6.1 Overvie w ............................................................................................................109
6.2 OS oper ational procedures using the Control Room Panel (CRP).....................110
6.2.1 How to handle alarm events.................................................................... 110
6.2.2 Navigator name definitions .................................................................... 110
6.2.3 How alarms are printed after a black-out ..................................................111
6.2.4 How to acknowledge alarms ....................................................................111
6.2.5 How to display Alarm Summary ............................................................. 112
6.2.6 How to display alarm history .................................................................. 114
6.2.7 How to display alarm group information.................................................. 115
6.2.8 How to display counters and reset counters.............................................. 115
6.2.9 How to display offscan alarms ................................................................ 116
6.2.10 How to toggle between group and alarm display ...................................... 117
6.2.11 How to set day, dusk or night viewing conditions .................................... 117
6.2.12 Screen Saver.......................................................................................... 119
6.2.13 How to save screen dump ....................................................................... 120
6.2.14 How to customise the Favourites ............................................................ 121
6.2.15 How to print Miscellaneous Logs............................................................ 122
6.2.16 How to configure the Event Log.............................................................. 127
6.2.17 How to configure your own Selected Points group.................................... 128
6.2.18 How to change the list of tags in the Selected Points group ....................... 129
6.2.19 How to configure the Autolog................................................................. 130
6.2.20 How to configure the Noonlog ................................................................ 131
6.2.21 Where to find the Event Log display........................................................ 132
6.2.22 How to display system information ......................................................... 132
6.2.23 Access control system ............................................................................ 133
6.2.24 How to display Distributed Processing Unit information........................... 139
6.2.25 How to change local time ....................................................................... 140
6.2.26 How to change system time (UTC).......................................................... 142
6.2.27 Info field ............................................................................................... 144
6.2.28 How to override limitations to acknowledge alarms.................................. 144

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6.2.29 How to override limitations to control pumps and valves.......................... 144
6.2.30 How to silence the Control Room Panel buzzer........................................ 145
6.2.31 How to change tag parameters for a channel ............................................ 145
6.2.32 How to change Deviation parameters ...................................................... 149
6.2.33 How to access the Watch Calling Configuration ....................................... 152
6.2.34 How to set the On Duty engineer ............................................................ 152
6.2.35 How to select the Watch Responsible location.......................................... 153
6.2.36 How to call officers................................................................................ 154
6.2.37 How to change the engineer qualifications ............................................... 155
6.2.38 How to define watch calling Off-Duty mode............................................ 156
6.2.39 How to change the owner of the Watch Calling panel ............................... 157
6.2.40 How to make your own short trend display ............................................. 158
6.2.41 How to make your own long trend display .............................................. 171
6.3
OS ope		 rational procedures using the Touch Control Panel (TCP).....................175
6.3.1 How to lock and unlock the Touch Control Panel ..................................... 175
6.3.2 How to display Alarm Summary ............................................................. 177
6.3.3 How to display alarm history .................................................................. 178
6.3.4 How to display alarm group information.................................................. 178
6.3.5 How to display counters and reset counters.............................................. 179
6.3.6 How to display offscan alarms ................................................................ 180
6.3.7 How to toggle between group and alarm display ...................................... 180
6.3.8 How to set day, dusk or night viewing conditions .................................... 180
6.3.9 Screen saver .......................................................................................... 182
6.3.10 How to save screen dump ....................................................................... 183
6.3.11 How to customise the Favourites ............................................................ 184
6.3.12 How to print Miscellaneous Logs............................................................ 184
6.3.13 How to configure the Event Log.............................................................. 189
6.3.14 How to configure your own Selected Points group.................................... 190
6.3.15 How to change the list of tags in the Selected Points group ....................... 191
6.3.16 How to configure the Autolog................................................................. 192
6.3.17 How to configure the Noonlog ................................................................ 193
6.3.18 Where to find the Event Log display........................................................ 194
6.3.19 How to display system information ......................................................... 194
6.3.20 Access control system ............................................................................ 195
6.3.21 How to display Distributed Processing Unit information........................... 200
6.3.22 How to change local time ....................................................................... 201
6.3.23 How to change system time (UTC).......................................................... 204
6.3.24 Info field ............................................................................................... 206
6.3.25 How to override limitations to acknowledge alarms.................................. 206
6.3.26 How to override limitations to control pumps and valves.......................... 206
6.3.27 How to silence the Control Room Panel buzzer........................................ 206
6.3.28 How to change tag parameters for a channel ............................................ 207
6.3.29 How to change Deviation parameters ...................................................... 211

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6.3.30 How to access the Watch Calling Configuration ....................................... 213
6.3.31 How to set the On Duty engineer ............................................................ 213
6.3.32 How to select the Watch Responsible location.......................................... 214
6.3.33 How to call officers................................................................................ 214
6.3.34 How to change the engineer qualifications ............................................... 216
6.3.35 How to define watch calling Off-Duty mode............................................ 217
6.3.36 How to change the owner of the Watch Calling panel ............................... 218
6.3.37 How to make your own short trend display ............................................. 219
6.3.38 How to make your own long trend display .............................................. 232
6.4 MOS o perational procedures..............................................................................236
6.4.1 How to handle alarm events.................................................................... 236
6.4.2 How to display alarm history .................................................................. 236
6.4.3 How to display alarm summary............................................................... 237
6.4.4 How to display alarm group information.................................................. 237
6.4.5 How to set the keyboard and screen configuration .................................... 238
6.4.6 About password access........................................................................... 239
6.4.7 How to display information about DPUs, tags and tag details ................... 240
6.4.8 How to change tag parameters ............................................................... 241
6.4.9 How to change alarm limits .................................................................... 244
6.4.10 How to change alarm delay..................................................................... 244
6.5 Watch Calling system operational procedures....................................................245
6.5.1 How to receive a call.............................................................................. 245
6.5.2 How to respond to alarms ....................................................................... 245
6.5.3 How to call the ON DUTY engineer........................................................ 245
6.5.4 How to transfer watch responsibility ....................................................... 246
6.5.5 How to accept watch responsibility ......................................................... 246
6.5.6 How to display alarm information when in off duty mode (on
WBU) ................................................................................................... 246
6.5.7 How to display alarm information when in off duty mode (on
WCU) ................................................................................................... 247
6.6 Engine monitoring operational procedures ........................................................248
6.6.1 Engine monitoring overview mimic ........................................................ 248
6.6.2 Engine monitoring log............................................................................ 249
6.6.3 Sensor configuration .............................................................................. 258
6.7 K-Gau ge CLS (Cargo Level System) operational procedures ...........................292
6.7.1 Overview .............................................................................................. 292
6.7.2 Main display menus ............................................................................... 296
6.7.3
Main Setup menus ................................................................................. 314
6.7.4
How to zero adjust the pressure sensor .................................................... 342
7 OPER ATIONAL PROCEDURES, BRIDGE WATCH
MON ITORING SYSTEM ................................................. 345
7.1 Overvi ew ............................................................................................................345
7.2 BWMS operational procedures ..........................................................................345

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7.2.1 Normal use of the BWMS ...................................................................... 345
7.2.2 How to turn the system on/off ................................................................ 346
7.2.3 How to select backup navigator on duty .................................................. 347
7.2.4 How to turn system's auto mode on/off.................................................... 347
7.2.5 How to call for backup .......................................................................... 348
7.2.6 How to adjust system timers .................................................................. 348
7.2.7 How to change between day and night viewing........................................ 349
7.2.8 How to set the keyboard and screen configuration .................................... 349
7.2.9 How to change access level .................................................................... 350
8 OPER ATIONAL PROCEDURES, PROCESS CONTROL
SYST EM ....................................................................... 352
8.1 Overvi ew ............................................................................................................352
8.2 About the Process Control System.....................................................................352
8.3 OS ope rational procedures .................................................................................352
8.3.1 How to operate a pump starter ................................................................ 352
8.3.2 How to operate a fan starter .................................................................... 363
8.3.3 How to operate a compressor.................................................................. 367
8.3.4 How to operate valves ............................................................................ 376
8.3.5 How to operate a PID controller.............................................................. 381
8.4 MOS o perational procedures..............................................................................385
8.4.1 How to open Tag overview ..................................................................... 385
8.4.2 How to operate a pump starter ................................................................ 385
8.4.3 How to operate a fan starter .................................................................... 395
8.4.4 How to operate a compressor.................................................................. 398
8.4.5 How to operate a valve........................................................................... 407
8.4.6 How to operate a PID controller.............................................................. 410
9 OPER ATIONAL PROCEDURES, POWER MANAGEMENT
SYST EM ....................................................................... 414
9.1 Overvi ew ............................................................................................................414
9.2 About the Power Management System ..............................................................414
9.3 OS ope rational procedures .................................................................................415
9.3.1 Overview .............................................................................................. 415
9.3.2 How to open the Power Management System display (by using the
CRP)..................................................................................................... 416
9.3.3 How to open the Power Management System display (by using the
TCP)..................................................................................................... 417
9.3.4 How to operate a generator set with start/stop control .............................. 417
9.3.5
How to operate a generator set without start/stop control ......................... 424
9.3.6 How to operate a generator set without start/stop and with adjustable load
set-point ............................................................................................... 425
9.3.7 How to operate the main switchboard controller ...................................... 427
9.3.8 How to operate a bus-tie breaker ............................................................ 430
9.3.9 How to operate the one-touch auto sequence ........................................... 431

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9.4 MOS o perational procedures..............................................................................432
9.4.1 User interface ........................................................................................ 432
9.4.2 How to operate the main switchboard controller ...................................... 433
9.4.3 How to operate a generator set with start/stop control .............................. 436
9.4.4 How to operate a generator set without start/stop control ......................... 445
9.4.5 How to operate a generator set without start/stop, but with adjustable load
set-point ................................................................................................ 447
9.4.6 How to operate a bus-tie breaker ............................................................ 448
10 REFE RENCE GUIDE ...................................................... 451
10.1 Overvi ew ............................................................................................................451
10.2 Tag typ es.............................................................................................................452
10.3 Alarm and monitoring parameters......................................................................455
10.3.1 Analogue input tag items........................................................................ 455
10.3.2 Counter input tag items .......................................................................... 459
10.3.3 Digital input tag items............................................................................ 462
10.3.4 Exhaust mean value tag items ................................................................. 463
10.3.5 Exhaust deviation tag items .................................................................... 466
10.3.6 Common sub-menu items ....................................................................... 467
10.3.7 Alarm sub-menu items ........................................................................... 468
10.4 Engine er's safety.................................................................................................469
10.4.1 Purpose ................................................................................................. 469
10.4.2 Functions .............................................................................................. 469
10.4.3 Local control ......................................................................................... 469
10.4.4 Operator Station control ......................................................................... 469
10.4.5 Parameters............................................................................................. 469
11 MAIN TENANCE ............................................................ 471
11.1 Introdu ction ........................................................................................................471
11.2 Prevent ive maintenance......................................................................................472
11.2.1 Maintenance schedule ............................................................................ 472
11.2.2 Weekly maintenance .............................................................................. 472
11.2.3 6–monthly maintenance.......................................................................... 473
11.2.4 Yearly maintenance................................................................................ 474
11.3 Correct ive maintenance......................................................................................475
11.4 Built In Self-Test (BIST)....................................................................................476
11.4.1 How to handle DPU error codes.............................................................. 476
11.4.2 RIO-C3 7–segment display..................................................................... 477
11.4.3 How to handle DPU communication errors.............................................. 477

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